Pre-Startup Safety Review by TheSafetyMaster™

Management of Change and Pre-startup Safety Review (PSSR) Management of Change is the element for which all other foundation elements of Process Safety Management (PSM) are implemented. It is the PSM element that controls the introduction of new risk. Recognizing change, analyzing the danger of every change, and doing small changes efficiently are just a few of the hurdles that managers face with MOC implementation.

The aim of a pre-startup safety review is to assist make sure that proper safety measures are taken and are operational before a new chemical is placed or the current chemical plant is modified. The pre-startup review confirms that before the introduction of a modified chemical or a modification to the current hazardous chemical inventory:

·         Construction of equipment is in conformity with design specifications;

·         Safety, maintenance, operating, and emergency procedures are in their proper place and correct;

·         For new chemicals, a PHA has been performed and recommendations have been resolved or implemented before the chemical arrives on the site;

·         For changed processes, the Management of Change requirements have been met; and

·         Training of each employee involved in handling the dangerous chemical has been completed.

The Pre- Startup Safety Review is a safety review conducted before the startup of a modified or new manufacturing factory or facility to make sure that installations meet the first design, to catch and re-assess any potential hazard from the changes during the detailed construction and engineering phase of the project. In other words, it makes sure the status of the processing facility.

The Main Activities in the PSSR of a Project

Following activities are administered during a PSSR with coordination between Contractor and Owner of the plant/facilities:

·         Do PSSR participation from the authorized Contractor and Owner personnel

·         Do Technical and HSE reviews of documentation

·         Verify all construction and equipment is in conformity with safety, environmental and health regulation, and standards.

·         Complete all corrective action items raised within the PSSR.

·         Complete Post- Start-up corrective action items.

·         The representative of the Project Owner signs the PSSR checklists for approval of the commissioning/start-up of the plant.

·         Documentation of PSSR.

How TheSafetyMaster can Help:

·         TheSafetyMaster provides training and certifications for Pre-startup Safety Review.

·         TheSafetyMaster has a team of experts who are specialized in Pre- Startup Safety Review and they help your organization to conduct PPSR and train your employees to conduct the same after then.

·         We are a renowned company for conducting a HAZOP Study for the organization if required. We also give Behavior-Based Safety Training and many more.

·         We also provide standard document development for the Pre-startup safety review.

Please contact us at info@thesafetymaster.com or 7665231743 with your inquiry.

HAZOP Study a Great Tool for Hazardous Industry to Identify Process Hazard by TheSafetyMaster

A hazard and operability study (HAZOP) is very important for identifying and evaluating problems that may represent risks to personnel or equipment within complex processes and operations. Multi-disciplinary teams are required to carry out a HAZOP, some of which may not have experience in the area before, or may need a guideline for best practice. TheSafetyMaster provides Hazard Identification and Risk Assessment Training Programme.

There are some ways to assess a process or workplace for hazards, and every approach has strengths and weaknesses. For example, the worker-focused Job Hazard Analysis (JHA) is especially effective for the protection of workers, because it considers each task that a worker must perform. The technique includes an in-depth examination of the method and engineering intention of the latest or existing facilities to assess the hazard potential of operation outside the planning intention or malfunction of individual items of kit and their consequential effects on the facility.

HAZOP is led by an experienced facilitator. For an oil & gas project, a specific team would require a person from Machines, Project Engineering, Process, Instruments, and Operations, and it’d require the involvement of process technologists, environmental specialists and company Health & Safety and Environment (HSE) staff for few parts of the work.

HAZOP studies provide a particular method to enhance plant safety by taking consideration of technical and organizational hazards, human error and external influences. In addition to determining which safety measures provide genuine benefits, HAZOP studies also can help identify the qualitative solutions for functional safety assets of process control. The results can be used to reduce the likelihood of costly and time-consuming malfunctions while increasing operational safety and availability.

By the end of the Hazop training, employees will be able to:
• Make a successful HAZOP study that clearly identifies the scope and timeframes
• Select and motivate the HAZOP team to finish the study on time and with results
• Guide productive HAZOP study meetings to succeed in positive outcomes
• Identify and solve problems that occur during HAZOP studies
• Create effective and user-friendly HAZOP study reports
• Analyze HAZOP study results and form the organization’s improvement recommendations

This Training will benefit:
• All key persons in the organization, who by their discipline and/or position are likely to be called on to plan, organize or manage a HAZOP study.
• All who have responsibility for the management of process plant safety assessments using the HAZOP technique including but not limited to Senior Management, Plant Managers, Process and Maintenance engineers (all disciplines), Safety Specialists, and Process Training Instructors.

How Can We Help
TheSafetyMaster has conducted numerous HAZID’s/HAZOP studies for many clients. Our practical approach helps clients to correctly identify the hazards and implement cost-effective solutions. The focus on the Human Factor approach to HAZOP studies assists the client to identify potential hazards that may not be spotted in a regular HAZOP study. Organizations can ensure good Hazop quality by developing the Hazop skills of their professionals. HAZOP training is provided by an expert trainer with long years of experience, utilizing a practical and interactive approach. TheSafetyMaster provides several workshops and mock Hazops, therefore giving the employees invaluable hands-on-experience. We also provide Hazard and Operability Analysis (HAZOP).

Send us your enquiry to info@thesafetymaster.com or speak to our expert at +917665231743

Process Safety Management for Hazardous Industry TheSafetyMaster™

Process Safety Management is one of the most important functions of the management of any of the industries that are within the Oil & Gas, Pharmaceutical, Chemical, Petrochemical, fuel-based Power Generation, and similar domains. This is because these industries generally handle tons of hazardous materials, that have the danger of fireside, explosion, damage to have assets, adverse effects on people, toxic leaks and environmental destruction. It has played an important role within the chemical processing industries in order to handle flammable liquids and gases could proceed without undesirable consequences.

The process design and technology, changes within the method, materials, and changes in materials, operations, and maintenance practices and procedures, training, emergency preparedness and other elements affecting the tactics must all be considered within the systematic identification and evaluation of hazards so on to determine whether or not they need the potential to steer to a catastrophe within the workplace and surrounding community.

Process safety management is an integral part of the chemical processing facility safety program. An effective process safety management program requires the leadership, support, and involvement of top management, facility management, supervisors, employees, contractors and contractor employees.

The PSM standard targets highly hazardous chemicals that have the potential to cause a catastrophic incident. The purpose of the quality as an entire is to assist employers in their efforts to stop or mitigate episodic chemical releases that would cause a catastrophe in the workplace and possibly in the surrounding community. Organizations need to develop the specified experience, expertise, judgment, and initiative within their workforce to properly implement and maintain an efficient PSM program and to prevent these sorts of hazards.

Even a robust process safety management program is subject to wear and tear if not properly maintained. In order to maintain the optimal performance of your PSM program, it’s very important that you continually review your plan that can support its integrity. This requires ongoing support from organization leadership, keeping your employees engaged and informed, and helping your team feel fulfilled, committed, and motivated across the board.

Additionally, TheSafetyMaster assists clients in implementing PSM programs and Process Safety Management Training that satisfy state regulatory requirements for their specific industry, such as the Cal/OSHA Process Safety Management for Refineries. This includes PSM elements such as the hierarchy of controls analysis, safeguard protection analysis, damage mechanism reviews, process safety culture assessments and management of change.

How TheSafetyMaster can Help 

1.       TheSafetyMaster provides training and certification for process safety management.

2.       We have refined our models and methodologies in ways during which are often replicated, put into practice, tested and fine-tuned for nearly any situation or industry based on this vast operational experience.

3.       TheSafetyMaster has a proven ability to customize solutions to help your organization prevent major process-related disaster incidents. Our team approach to preventing process-related injuries and managing operational risk and incidents addresses both the cultural and technical aspects of your organization.

4.       We also provide proper documentation for the process safety management

Send us your enquiry to info@thesafetymaster.com or speak to our expert at +917665231743

Behavior Based Safety Need for industry by TheSafetyMaster™

Behavior-Based Safety is a Safety Management system that implies on the process of learning and motivation through stimulus and response as a result of workplace observation and corresponding feedback. BBS is one of the principal strategies that focus on mitigating the risks involved with Behaviors through a Behavioral Approach. TheSafetyMaster provides a Behavior-Based Safety Training and Behavioral Based Safety Certification Program.

WHY BBS??

·         BBS is a comprehensive approach to enhance and establish a safety culture in the organization

·         The focus of the program is the reduction in Accident / Incidents / Injury -A step ahead to achieve Accident-free Workplace

·         BBS is practiced globally as a Proactive Tool to achieve new heights of Safety Excellence.

·         The Program is driven to register Sustainable and memorable Change in Safety Culture.

With the Behavioral-Based Safety (BBS) process, you can support your organization in using positive reinforcement to change unsafe individual behaviors and reinforce safe behaviors. As each employee ensures the security of himself and his coworkers, a robust workplace safety culture is often achieved. This will not only keep your workers safe, but it can also lead to higher profits and happier employees.

BBS helps to extend safety awareness and improve safety practices. First, by observing worker behavior, managers can use workflow design and task analysis to evaluate and identify mechanical, physical, and ergonomic hazards of job duties. Additionally, when workers are held accountable for their own behavior, engagement improves and critical thinking and decision-making skills increase.

How To Implement BBS

·         Set up a Task-Force and train them for BBS training for steering the BBS Implementation Programme

·         For effective planning & rollout of Behavior-based safety, train & develop local people

·         Establish the datum line by conducting a Baseline Survey of the infrastructure, plant & machinery, processes, practices, people behavior, HSEQ Systems & Procedures, Awareness, Monitoring methods, etc.

·         Conduct Awareness Programmes to all personnel working for and on behalf of the organization

·         Make good the infrastructure free from any opportunities for an unsafe act

·         Introduce proactive measures in operational control & HSEQ procedures to regulate operations in a safe manner

·         Focus more on eliminating the causes

·         Prevention of Unsafe Work Conditions

·         Risk-based job planning & execution

·         Identify behavioral issues and provide counseling for correction

·         Focus on the prevention of unsafe conditions at an organization through every action by proper work outlet.

·         Execute and maintain the procedure.

The Safety Perception Survey

Some employers are beginning to involve employees more directly within the planning and development of their safety programs. A powerful tool that employers can utilize to interact with their employees is that the safety perception survey. A safety perception survey provides a quantitative measure of how employees feel about current safety policies and procedures and give them a chance to share their recommendations for improvement.

How TheSafetyMaster can help

Behavior-Based Safety is a process that helps employees to spot and choose a secure behavior over an unsafe one. The major objective of an efficient behavior-based safety process is to form safe behavior a habit.

We use a combination of methods to give people the information, skills, and willingness to work more safely, to maximize their learning and to apply what they learn to the real world. We provide:

1.    Behavior Based Safety Observation Program (SBOP-BBS) Training for workers and leadership

2.    Safety Perception Survey

3.    BBS-SCT Implementation

Please contact us at info@thesafetymaster.com or 7665231743 with your inquiry.

Fire Safety Audit by TheSafetyMaster

Fire is a hazard in any part of the premises no matter what's the size, sector, or location. Due to its catastrophic nature, successful management of fire safety is very important to make sure a sense of calm in the workplace. Moreover, managing the risk of fire is gaining considerable attention from various organizations and has been considered as a top priority all over the world. TheSafetyMaster is the leading company providing fire safety audits for various organizations.

Fire is Disastrous. It gulps down both the man and the property. Many organizations do not realize or simply ignore basic fire safety systems. Fire Safety audit is an independent and systematic evaluation of the risks that are present within the premises and involves recommendations about proper measures to regulate and mitigate the consequences of fires. Safety Audit is a form of risk analysis and evaluation during a systematic investigation. It is carried out in order to determine the conditions and provide for the development and implementation of an effective and efficient safety policy.

In addition to possible injury and loss of life, a significant fire can close a workplace leading to significant job losses. It is possible to scale back the threat of fire to people and property by teaching everyone to do it together to stop fires with comprehensive fire safety training. Fire safety training begins by identifying the essential properties of fire. To prevent a fireplace the aim is to keep sources of ignition and fuel apart. TheSafetymaster conducts audits and help the workers in recognizing fire hazards, conduct a fire safety risk assessment, prevent a workplace fire, and respond if a fire occurs.

A Fire Safety Audit is the best tool for assessing the fire safety standards of your facility. It helps the owners to identify spots where improvement is often made and develop an action plan, additionally to emergency preparedness and mock drills. We also focus on fire safety surveys and Inspection.

How TheSafetyMaster can Help:

⦁ TheSafetyMaster conducts Fire Safety Audits for various industries, High Rise Buildings, etc.

⦁ We also help you in preparing the emergency plans for fire safety and conduct mock drills.

⦁ We also provide fire safety audit training.

⦁ We also provide standard document development for fire safety audits.

Please contact us at info@thesafetymaster.com or 7665231743 with your inquiry.

LOTO by TheSafetyMaster™

When equipment or machines are being prepared for service or maintenance, they often contain some sort of hazardous energy that may cause harm to people within the area. Lockout / Tagout, also known as LOTO, is a set of safety procedures utilized to control and isolate hazardous energy. The LOTO program defines the kinds of employees: authorized employees, affected employees, and other employees. It also covers sorts of energy sources, LOTO machinery, equipment and devices that require an energy control plan, and also training and accident prevention. TheSafetyMaster conduct training for LOTO System and safety.

It is a very serious safety practice that helps to give protection to employees. Equipment and machinery identified for LOTO are capable of unexpected start-ups which can end in the harmful release of hazardous energy. It is very dangerous to leave the hazardous machines or equipment out on the industrial work floor with just a verbal warning to employees to not use it. Workers may forget or simply ignore warnings and become injured by an unexpected outburst of hazardous energy. This is why the lock and tag are so important to employee and visitor safety.

Specified workers like electricians with proper maintenance training or engineers and technical backgrounds are suitable to approach and provide possible servicing when it includes servicing of LOTO equipment, Without the utilization of correct and proper LOTO safety procedures, the equipment can unexpectedly starts or otherwise release these sorts of energy. This can cause injuries and even death to the people performing on the machine and even to others working within the area or living within the community.

Lockout Tagout is an important part of electrical safety and referred to the precise practices that protect employees from sudden and unexpected start-up of machinery; this re-energization might be dangerous for people within proximity of the machine. Lockout Tagout particularly applies within any workplace with industrial machinery and should be utilized alongside other safety regulations like wearing the proper personal protective equipment (PPE).

How TheSafetyMaster™ can Help:

• We cover the lockout/Tagout (LOTO) safety procedures to use when working with electrical equipment.
• TheSafetyMaster will help you to recognize electrical hazards, to understand how LOTO safety can affect you.
• We provide a LOCO system and safety Training.
• We also provide standard document development for LOCO.

Please contact us at info@thesafetymaster.com or 7665231743 with your inquiry.

Electrical Safety Audit by TheSafetyMaster™

Electrical hazards still threaten the safety of individuals and property within the sort of shocks, burns, injury, fire, and explosion. With electricity having become an important part of our life, electrical risks are to be managed effectively. TheSafetyMaster provides an Electrical Safety Audit.

In process industries, fires because of electrical reasons are very probable, especially in industries that handle flammable chemicals. In service industries like telecommunications, information technology business interruption losses because of the electrical hazards like damage of expensive communication equipment, fire in a server room,  loss of information, fire in cable gallery, etc.could be substantial.

The key objective for Electrical Safety in the Workplace is to reduce human exposure to the hazards of shock, arc flash, and arc blast while working on or circuit parts or near exposed electrical conductors or can become energized. It provides guidance to assist companies to establish a practical safe working area for workers who are exposed to electrical hazards arising from the utilization of electricity in activities such as installation, maintenance, and uninstallation of equipment.

An Electrical Safety Audit (ESA) is a systematic approach to gauge potential hazards and to recommend suggestions for improvement. It is a crucial tool for identifying areas of risks, hazards and potential accidents in plants, deterioration of standards, for determining actions to minimize hazards.

Electrical Safety Audit is a well-planned way to cop up and assess potential dangers and to prescribe proposals for development. ESA is important for recognizing decay of principles, risks and potential mishaps in an Office, territories of dangers or weakness,  Facility or Plant for deciding essential activity to/limit perils and for guaranteeing that the entire security exertion is feasible and significant.

How TheSafetyMaster™ can Help:

∙       We review of proposed single line diagram for the premises.

∙       TheSafetyMaster conducts a physical visual inspection of varied installations in premises with regard to the applicable Indian standards, Indian Electricity rules and create a layout during Installation.

∙       We provide Electrical Safety Certificate Training

∙       We also provide standard document development for electrical safety audits.

Please contact us at info@thesafetymaster.com or 7665231743 with your inquiry.