Process Safety Management: What is it and why do we need it? By TheSafetyMaster

 Throughout the industrial world, organizations are facing some of the most complex challenges in a generation. Changing demographics and disruptive technology are changing the way that all of us must do our business. Process Safety Management can help our industry create products and services that sustain our marketplace for future generations. The topic of process safety management is a complex one that can raise more questions than provide answers. Process safety management basically boils down to the safety of humans and the environment. This includes those who work in, those who come in contact with, or those who live near a facility where a process occurs or is located.

Process safety management includes all aspects of process design, operation, and maintenance, including hazard identification, plant design, equipment selection, safe operating procedures, training of personnel, provision for emergencies, monitoring of plant activity, and control equipment calibration.
In the modern world where everything is automated and computerized, different sectors of industries try to minimize the chances of human error or equipment failures. Most of them are utilizing systems based on hi-tech technology to avoid any kind of disaster. Things can go wrong when people get involved and try to find a solution for the caused problem – what process of safety management (PSM) is supposed to deal with. Process Safety Management (PSM) is a framework for analyzing and managing the hazards that may arise in the operations of a chemical process. It can also refer to specific procedures designed to prevent, contain, and respond to chemical or physical hazards at regulated facilities.
Why do we need Process Safety Management? Actually, this is the key question for any type of risk management. In simple words, if you are wondering why you need to practice Process Safety Management as well as what it is – you need to read a bit further. Certainly, process safety involves continuous monitoring and reporting the potential threats to personnel and the environment along with providing every possible protection measure. Here we can say that the actions are aimed at preventing the shutdown of your facility during a multi-year term.
A PSM program can improve process safety performance at lower costs by providing leadership and resources for the continuous improvement of safe processes, safe systems, and safe facilities. Fundamentally, process safety management is about an activity-based single management system that supplies flexibility in managing the risk to people, property, and environment from processes and involves all personnel in the implementation of this system. Hence, it is a comprehensive set of activities that include performing audits of processing equipment. The top process safety management framework is based on the identification and assessment of risks within an organization’s operations which can be compromised by preventing people, procedures, and systems or by an external event. It is widely accepted that process safety management is a systematic approach to provide an integrated method that allows effective control over potential hazards from equipment failures at every stage of a facility’s operation.
How we can help
1. Onsite/ Online Training
2. Process safety management audit and documentation
3. PSM implementation and handholding
For more details: –
Visit Us: – https://www.thesafetymaster.com/

Hazard and Operability Study - an overview by TheSafetyMaster™

A Hazard and Operability Study is an analysis of the major factors involved in a situation that can determine the outcome to a large extent. It specifically deals with events that could lead to significant losses or production issues within a facility. This study has many applications in law, safety engineering, risk assessment, and other disciplines concerned with health, operations, and production improvement.

Hazard and Operability Study is a risk analysis method used in industrial management to determine and eliminate unsafe situations or improve them to a safe level. This occurs through analyzing incidents associated with the industrial equipment over time. H&Os have become one of the most widely used methods to analyze hazards, largely due to their effectiveness in identifying factors that could lead to injury, illness, or death. By looking at the incidents that have occurred in the past, operators can pinpoint failures in industry equipment or procedures. Following the analysis of events, an operator will then correct these issues through modification of procedures or applying new technology.

Hazard and Operability Study is a study carried out in order to safely assesses any systems or any processes associated with the operation. The study is conducted by collecting all relevant data about the system followed by analyzing them. The HOS are often required for manufacturing organizations when they want to improve the overall safety of their operations or plants. In fact, HOS helps you to identify hazards and minimize risk while improving your processes.

Working in the control room of a plant is an important task for any operator, and before they can do their job, they must first learn how to recognize the signs of instrumentation failure. This is where Hazard and Operability Study training comes in. The purpose of this training is to teach site personnel how to diagnose common primary and secondary faults using the change in instrumentation readings as indicators. A good H&O study enables operators to know approximately when a problem will occur in the system – thus avoiding equipment overloading and damage. TheSafetyMaster is the Top Safety Consultants in India providing Hazop study and training.

How we can help

·         Onsite/Online Training

·         Proper Documentation for Hazop study

·         Providing consultation and conducting Hazop study

To know more about HAZOP Study, contact us at +91 7665231743 or info@thesafetymaster.com

Process Safety Management in the chemical industry by TheSafetyMaster™

Chemical Industry is one of the most critical industries that brings with it unique conditions that need to be properly cared for. While safety procedures in other industries are advisable they are absolutely mandatory in the Chemical Industry.

Nobody wants a repeat of major PSM incidents (Process Safety Management) like Chernobyl (the tragic Russian Chemical Industry accident) or another Union Carbide Bhopal Gas leak tragedy. Laws are very strict for high-risk industries as the life and health of hundreds of citizens is directly related to them.

TheSafetyMaster™, partners with such high-risk is driven Chemical industries to ensure the safety of its employees, environment, and the general public.
There is a wide range of dangers in the Chemical Industry that includes: accidental inhaling of poisonous gas, burning with acid, inhalation of dust or vapors of harmful gases, accidental pollution of air/ water/ land due to leaks, or incompetent safety management procedures.

With a population-dense country like India process safety in the chemical industry is necessary.

 

There is science behind Process Safety Management System that involves proper diagnostic procedures, data fed-driven systems, testing tools, engineering solutions for process safety, and dynamic real-time results with in-depth analysis.
At TheSafetyMaster™, a Top Safety Consultant in India, we work passionately for the safety of people working in the chemical industry as well as the ones directly or indirectly associated with it. We provide Process Safety Management Training and Process Safety Management System Implementation and Certification to the employees of our clients empowering them with critical know-how and information of all the safety procedures that must be followed in case of emergencies as well as on a general day-to-day basis.

 

As a globally respected company, TheSafetyMaster™ provides complete solutions for process safety in the Chemical Industry. We promote the culture of safety, preparedness, and risk mitigation to build an environment of trust, security, and safety for every person working in this high-risk industry. This culture of safety and preparedness is the motivation that leads us to provide supreme solutions in form of fire safety system, an operational risk management system, and a risk mitigation system. Among our clients is the reputed DCM Shriram, Aurobindo Pharma, Atlas Copco, SRF, Honda, Amazon, SRF, Cadila Health Care Limited, andmany others.
Apart from Chemical Industry, we serve other industries too that include the automobile industry, food, and beverages industry, FMCG industry, Oil and Gas industry, Logistics industry, Petrochemical industry, Pharmaceutical industry and construction/ building industry, etc.

 

To know more about the Process Safety Management in industries you can join our knowledge pool for free by registering on our website. We provide easy and free access to informational material like Technical safety papers, newsletters, product sheets, safety downloads, blogs, frequently asked questions and relevant recent articles about process safety procedures used worldwide. We keep you updated with the latest advancements in the process safety management system taking place all around the globe.

 

Visit our site www.thesafetymaster.com for more information or call us at tel:+91-7665231743 or write us to info@thesafetymaster.com to know more about us or book an appointment with our team

A Complete Guide to Process Hazard Analysis by TheSafetyMaster™

Process hazards analysis (PHA) is a systematic approach to identifying, analyzing, and preventing potential mishaps in the way that work is carried out. Naturally, the goal of such an analysis is to identify and eliminate any and all situations that might cause a product defect or injury to workers. Process hazards analysis, or an investigation of processes, is a process that enables managers to evaluate the significant safety and health risks in their process operations. The process hazards analysis technique can help identify and control the hazards that pose a risk to employees.

PHA is a systematic approach to identifying potential hazards—actions that place people in jeopardy of injury or death from chemical or physical causes. By performing the process hazards analysis, you will be able to bring the problem elements into focus and concentrate on them. PHA is required by OSHA for determining the hazards associated with the processes in the facility which falls under its scope. Workers must be trained to understand Process Hazards Analysis applications.

If you are involved in the production of goods or delivery of services, then process hazards analysis is one of the most needed quality control processes. Process hazards analysis is taken care either by a trained individual, process engineer, or a team mostly having a mix of both. Process hazards analysis (PHA), is an analytical tool that can detect dangerous or undesirable events and help preventing them. It is used in all areas of process industries. The purpose of PHA is to analyze an existing or being designed process to ensure it is operating safely under normal conditions, plant upsets, or system failures with the prevention of hazards.

Process hazards analysis can be used to reduce the risk of injuries, illnesses, and fatalities that can result from unsafe processes. Process hazards analysis, also known as process hazard analysis (PHA), identifies, analyzes, and documents hazards associated with a process. A hazard is any potential source of harm or danger: liquids with high temperatures, areas where airborne particles exist and machines operating at high speeds are just some examples. Safety procedures are only as good as the information available for them. PHA provides an important foundation for safety programs by gathering, consolidating, and organizing information about hazardous processes into a format that is useful for corrective action management. TheSafetyMaster is a top Safety consultancy in India providing HIRA safety.

How TheSafetyMaster can help:

·         Preparing Standard Documentation

·         Onsite/Online Training

·         Conducting study for Process hazards analysis

To conduct PHA Training or Study in your organization, contact us at +91 7665231743 or info@thesafetymaster.com

Scope of work for fire risk assessment by TSM TheSafetyMaster™

Scopes of work are generally a description of what is to be accomplished by the fire safety assessor during the course of a job. They include references to any code requirements, past fire inspector recommendations, and other suggested practices. Scope of work helps to define expectations so that both the Fire Safety Assessor and client know what will be required for completion. 

 

·         Identify Fire Hazards & sources of ignition sources.

·         Identify the Occupants are at Risk from each Hazard.

·         To Evaluate the Existing Fire Protection (Control) Measures to Reduce the Risk.

·         To Determine the Required Additional Fire Fighting / Protection Measures.

·         ( A) Fire Service Inlet

·         (B)  Fire Hydrant Systems.( Internal & External)

·         (C) Hose Reel

·         (D) Down Comer

·         (E) Riser –Wet Riser, Dry Riser.

·         (F) Automatic & Manual Water Sprinkler Systems.

·         (G)Fire Pump Room – Fire Pump,  Stand by Diesel Fire Pump & Jockey Pump

·         (H) Static Water Tank – Ground & At Building terrace

·         Availability of Adequate Means of Escape from the Fire Premises in case of Fire.

·         Availability of Suitable Fire Detection & Fire Alarm (Automatic /Manual Call points (MCP) on each floor.

·         Testing of Fire Alarm system

·         Emergency Response System

·         Availability of Suitable Emergency Plan detailing Responsibilities and Action as a Key Personnel –in case of an Emergency /Fire.

·         Fire Safety Awareness Training. Information of Instruction to all occupants  to take action in case of an Emergency/ Fire

·         Building Structure Details

·         Fire Detection & Fire Alarm

·         Lightning Protection

·         Fire Drill / Evacuation Drill

·         Compartmentation  / Fire Door

·         Training & Fire Trained Security Guards

·         Singe (Entry. Exit, Fire Emergency Exit.)

·         P.E issue Register

·         Assembly point

·         Fire Safety Inspection

·         Active Fire Protection

·         Portable Fire Extinguishers / Trolley Mounted Fire Extinguishers

·         Maintenance Register of all types of Equipment

Fire Safety Awareness Training Register

·         Fire Mock Drill Register

·         Fire Order displayed at important locations.

Automatic Fire Dampers (If Centralized AC)

·   Fire Prevention, Protection & Life Safety Measures

·   Appointed Fire Officer /  Trained Fire Cum Security officer

·   Refuse Area if any

·   Electrical Safety -/ proper Maintenance

·   Transformer, DG Sets

·   Basement & existing Fire Fighting systems

·   Fire Safety Survey & Any other Discrepancies’ related  to Fire Prevention, Fire Protection & Life Safety Measures etc

·   Verifying all safety-related documents.

·   Preparing Fire Safety Report

 

It is vital that the scope of work carried out is examined carefully by the person commissioning it, as this should be clear and explicit as to what will be done during the assessment. TheSafetyMaster is a Top Safety Consultant in India providing training and Scope of Work for your fire risk assessment process.

To conduct Fire Risk Assessment in your industry, contact us at +91 7665231743 or info@thesafetymaster.com

Importance of Hazop study - TheSafetyMaster™

                     

In India, Hazop study is a must for all buildings and plants. It is very vital instruments for the safety purpose of the people. But as on date not everyone is aware of the methods to carry out a hazop study and who should do in this field. There are times when we need to implement the safety measures for the protection of employees, assets and environment from any sort of hazardous or dangerous situations. Hazop study is an excellent way to save and protect ourselves in case of any kind of emergency.

A hazop study is performed by experts with experience in the field and knowledge of certain safety procedures and chemicals. Hazop studies help to identify all possible risks that may arise along with the cause of such problems. Hazop is a methodology used in risk analysis which involves all the areas of study that relate to an accident or incident. It includes human, organizational and technological factors as well as process management hazards and opportunities. Hazop can be used for internal audits and assessments as well as external audits and public interest questionnaires. Hazop stands for Hazardous Operation identification and is an extremely useful tool that can greatly benefit a team in the discovery of risk areas, as well as the assessment of the consequences and complexity in engineering systems. It’s a systematic way of evaluating planned hazardous operations and the potential effects on human safety. Hazop risk assessment study may be conducted for entire process or part of it. It can also include operational control systems design, emergency response planning, and even for the entire plant start-up procedure.

A Hazard Identification and Risk Assessment (HIRA) Study or Hazop study is one of the most important parts of a Site Safety Plan (SSP) due to that is the starting point for identifying all relevant risks for the project. Therefore, when implementing site safety in practice, you should first perform a HIRA study and then identify and take measures to eliminate potential hazards based on the results. TheSafetyMaster conduct hazop study on your site to provide you best Hazop report or safety study with training and certification services.

How we can help

1.       Onsite/ Online Training

2.       Conduct Hazop study for organization

 

For more details contact us at info@thesafetymaster.com  or  +91 7665231743

What is Behavior Based Safety by TheSafetyMaster™

Behavior-based safety is a concept. It takes the idea of personal responsibility and expands on it to provide a culture where safe behavior is supported and rewarded. It does not require your company to purchase any new equipment or create new procedures. It just needs you to make some changes in the way you think. Behavior-Based Safety is a safety philosophy to increase proactive behavior, which supports incident prevention and positive worker involvement. It is a company philosophy that comes from the realization that the driving force behind unsafe decision-making and unsafe behavior within an organization can be linked to the human behaviors of individuals.

Some organizations continue to operate unsafely and wonder why they do not have a good safety record. The need for behavior-based safety is increasingly important in today's dynamic work environment. It's hard to imagine building a culture of safety without including an effective behavior-based safety (BBS) program which provides employees with the ability to perform their job at the highest level safely. Behavior-based safety has been shown to be more effective than simply addressing general areas of concern.

Behavior-based safety training started as a way to figure out why an employee had made a mistake that could have lead to serious injury or worse death on the job. It has now expanded to be used for anything from minor mistakes to managing disruptive behavior in the workplace. Despite the recent expansion of behavior-based safety training, it is still one of the most effective methods of training employees to stop making mistakes and disrupting workflow. The goal of BBS is to influence worker behavior and reduce injuries, illnesses, and fatalities through interventions before, during, and following work activities. TheSafetyMaster is a top safety company in India that specializes exclusively in Behavior-Based Safety and the behavioral aspects of workplace safety.

How TheSafetyMaster can Help

1. On-site training and certification

2. Implementation of SBOP Process and audit for behavior-based safety.

For more details:-

Visit us :- https://www.thesafetymaster.com or contact us at +91 7665231743.